FOR BRO Engineers

The bottle filling machines are the important machine tools for the packaging process in various industries like pharmaceutical, chemical, agriculture, food etc ...

Additional Information:

• Delivery Time: 3-4 weeks

Powder Packing Machine comprises of all or some of the machines as per the requirements.

• Auger Filler machine
• level controller actuated Screw feeder & storage tank
• Continuous band sealer for sealing pouches
• Conveyor and material handling equipment

Auger Filler

• Key component of powder packing machine.Auger fillers are versatile powder filling machines for non-free flowing powders such as Talcum powder, Coffee, Atta, Chemical and fertilizers. The packing machine is ideal for filling 500gms to 2000gms of product in to the pre-formed pouches or container. 

Screw feeder & Storage tank

• For higher accuracy and continuous operation of the Powder packing Machine, it is required to have a constant powder level in the machine hopper. Manual feeding of powder in the main machine hopper is not practical when the production requirements are very high specially filling larger pack-sizes where powder level in the hopper can go down very quickly after few fills. Manual feeding is not possible to match the machine output which may have direct impact on filling accuracy or the production output.
• Powder feeding System comprises of three parts. Auger filler machine/Filling machine, Screw feeder and a Storage silo. These three individual units are integrated such that as soon as the powder level in the filling machine hopper goes down, sensor send signal to the control unit and control unit in turn switch on the screw conveyor which will automatically feed powder from the storage silo/unit.
• Once the powder reaches the desired level, sensor will automatically sends signal to control unit and stops the feeding. This system not only makes overall process smooth but also saves material handling cost and efforts.

Continuous band sealer for Sealing pouches

• Post the filling operation, operator can pass the filled pouches through the band sealer for providing an air tight sealing to the pouch. Sealing is done through heat transferred by the Teflon belt to the pouch which slightly melts the pouch material and then the pressure roller seals the mouth of the pouch.  
• The complete system can also be provided for Free flowing products like salt, Detergent, Grains, Pulses by changing the system using Volumetric cup filler as dozing unit. Products such as Wafers, Dry fruits, beans, pulses also can be filling using the vibrator feeder.

Specification and Feature

• Ground level silo arrangement for feeding product to filling system.
• Capacitive sensor for level sensing’
• Compact control panel
• Low power consumption
• Pack-size up to 2000gms
• Modular construction for ease of cleaning and maintenance
• Silo Size and capacity as per the customer requirement.
• Fully integrated system with blender, sifter. Dozing head & Automatic conveyorized system available.
• M.O.C. can be SS304/SS316 as per client requirement

For-Bro Engineers presents Automatic Powder Filling Machine, designed and developed for filling free flowing as well as non-free flowing powders into bottles/rigid containers. Machine is available in weight based or volume based filling to suit the application requirements. The machine is designed to handle a wide range of products and pack sizes starting from 10gms to 1000gms. High speed and accuracy can be achieved by using proper change parts as per the product and pack sizes. The machine is provided with 600mm Diameter built in turn table and bottle conveyor for bottle/jar movement. Unique bottle lifting arrangement ensures spillage free filling avoiding dusting and ensuring hygienic operation. The dozing unit can be a Volume based or weight based Auger filling machine.
Volumetric Auger fillers runs on the principle of positive displacement of auger screw controlled by an electronic controller. High precision Photo-electric sensor is used to control the number of rotation of the machine shaft which discharges the product in container. Dozing speed of the machine is synchronized with the bottle feeding conveyor for high speed filling. Weight based auger fillers are used where the application requires higher accuracy Or where the volume of the product various due to batch-wise variation or due to external factors like climate, humidity etc. Highly precise load cell continuously monitors the filling weight and controls the output. Coarse /fine feed, inflight variation, Auto Tare Batch counting are some of the key feature of the machine. Data logging output, password protection are provided in the PLC controlled machines.
Servo controlled Auger/ Multi head filling are some of the other option available. Positive pneumatic indexing mechanism and no bottle- no fill arrangement are the standard features of the machine.

The line consists of 4 components namely:

• Turn table OR Rotary table for feeding empty bottles.
• Bottle conveyor for transferring the bottles/Containers.
• Dozing unit – Weight or volume based Auger filler.
• Indexing system and Control.

Salient Features:

• Highly modular construction
• Volume or Weight based filling
• Simple construction.
• Microprocessor/PLC based user interface.
• Pack-size : 10gms – 1000gms
• No bottle No fill mechanism
• Integrated capping and labeling machine as required
• Bottom up filling available on request

We are offering Tea and Coffee Packing Machine to our client. Vibratory fillers helps to weigh and fill products where flow ability less and shape and size of the material is uneven. Many times product gets entangled with each other which can directly impact filling accuracy. Weigh fillers are also used where the product is very light and cannot flow. Single or multilevel vibrating trays or belt is provided for even flow of material in the weighing pan. As soon as the weight in the pan is equal to the coarse weight setting, pneumatically operated jaw stops the major flow of the product in the pan and only the minor gate is opened to feed the material. As soon as the desired weight is achieved, the weighing pan discharges the material which can be directly filled in the pre-formed pouch or container held manually under the discharge hopper. Automatic container feeding line or the form fill seal machine can be easily integrated with the machine for high speed packing. 

Specification and Features:

• GMP Construction for food and Agri products
• 2/3/4/6 head machines for high speed
• Material of Construction S.S. 304/S.S 316
• Robust and Modular construction
• Pack size : 10gms -2000gms
• Accuracy better than +/-1%
• Coarse and Fine feed controls
• Microprocessor/PLC based controls.
• Pneumatically operated weighing Pan
• Drop delay parameterization

We at For-Bro Engineers provide best in class fully and semi automatic milk powder packaging machines. We have been successfully taking up turn key projects for setting up plants all over India. The Filling machine will work on principle of positive auger screw displacement. The filling can we done for a variety of pack sizes and different porducts.

Milk Powder Filling Machine for wide range of pack sizes. Powder filler works on the principle of positive displacement of screw rotating inside main hopper under the constant powder level. A desired quantity of output can be set on the digital auger counter. Machine discharges the set quantity of product in to the pre-formed pouch or container held manually under the nozzle of the funnel. Machine can be operated via a foot switch or in Auto mode as per the efficiency of the operator. Special stirrer mechanism is provided to ensure that powder is not stuck to the sides of the hopper thus helping to achieve higher accuracy.

Features :

• Best in class, time tested quality product
• Easy to operate control panel with Manual and Auto mode
• Sturdy, simple construction assists maintenance & cleanliness. 
• Capacity to handle wide range of products & pack sizes. 
• Easy changeover of product & pack sizes.