FOR BRO Engineers

Servo Auger Filler Machine is a semi-automatic powder filling machine for providing dual advantage of high speed and accuracy for filling non-free flowing powders in to pre-formed pouches and bottles. Modular construction facilitate to integrate the machine with the automatic container feeding lines OR can be used a dozing head for form fill seal machines. PLC based advance switching technology providing instantaneous start and stop of servo motor which removes lag introduced by inertia of normal DC/AC motor. Required quantity can be set on a simple friendly MMI. Various parameters can be set for the ease of operations and as per the application requirement such as Pre-set recipe, batch fill mode, Auto/manual mode, Time between subsequent fills etc. Multi-layer security controls via passwords and data logging facility via USB drive can be provided for the senior management controls and reporting. Servo controlled Auger filling machines are ideal for filling spices, chemical, dry syrup powders, Coffee, color pigments and Pesticides

Specification and Features:

• State of the Art Technology.
• Data logger and password protection.
• Pre-settable Recipe for various products.
• Volume as well as weight based models.
• Easy integration for Multi track bottle filling line.
• Easy integration for Form fill Seal machines.
• Standard and GMP models with SS304/SS316.

Auger Filling Machine a semi automatic powder filling machine for non free flowing as well as non-free flowing powders with high volume as well as high pack size filling. Auger filling machines are ideal for filling spices, chemical, fertilizers, coffee, bulk drugs, pharmaceutical powder, dry syrup, Tooth powder, Pesticides in to pre-formed pouches and bottles. Machine works on the principle of positive displacement of screw. The most important aspect of jumbo Auger filling machine is that the main hopper can hold large quantity of product thus reducing the material handling efforts as higher pack-size will need frequent replenishing of product in main hopper. Machine can be controlled using a simple photo-sensor based digital controller or PLC based control panel. Jumbo version of the Auger filler machine can handle the pack size starting from 50gms to 5000gms at an accuracy of +/-1.5-2%. Jumbo Auger fillers are available in wide range including Servo controlled PLC based GPM models. A level controller based powder screw feeder can be provided to automatically fill in the product in main hopper as soon as the powder level goes down from the pre-defined level. Automatic container feeding line can be easily integrated to achieve automation and high speed high volume output. We can also provide the multi-head Powder filling line integrated with Capping, labeling and induction sealing machines.

Specifications:

• Simple, Sturdy and Time tested
• Easy changeover of product and pack sizes
• Jumbo Model with 80 liters Hopper Capacity
• Wide range of Pack Sizes upto 5000gms
• Screw feeder for reduced material handling effort

Semi Automatic Auger Filler suitable for for products having varying characteristics due to atmospheric condition or Batch-wise manufacturing variations where Standard Auger fillers gives high weight variations. A highly accurate load cell ensures that the actual weight is measured irrespective of the variations in the characteristics of the product to be filled. This makes Semi automatic Auger fillers suitable for for pharmaceutical, chemical and mission critical applications where accuracy is the key requirement. Machine can handle pack-size upto 5000gms with accuracy of +/-1%. Machine can be operated in both Voumetric as well as Weighmetric mode. Coase and fine feed, in-line flight variation, auto-tare functions are standard features of the machine. PLC based controller with the pre-set recipe, data logger can be provided on request.

Specifications and Features

• Dual mode filling - Weighmetric OR Volumetric.
• Microprocessor/PLC based controls.
• Pack size -50gms- 5000gms, Accuracy +/- 1%
• Output report through USB port (Optional).
• Auto Tare, Coarse/Fine feed modes for higher accuracy.
• Inbuilt In-flight compensation
• Contact parts -S.S.304 /S.S.316
• Capacity to handle wide range of products and pack sizes
• Sturdy, simple construction assists maintenance

Weigh Filler Machine for non-free flowing powders and thick pastes in pre-formed pouches of container held under the nozzle or fed through the conveyorized system. The machine is specially designed for the products where physical characteristics changes due to batch to batch variation or due to Atmospheric changes which directly impacts the accuracy of the filling when filled by a Volumetric Auger filler. Load cell based Auger filling machine works on the principle of closed loop feedback and control mechanism where the product being dispensed is sensed at a very high frequency and the feedback is provided to the controller which compares the weight against the desired output. Coarse and Fine feed parameters helps to optimize the filling speed and accuracy of the filling. Auto tare function , In flight variation etc. can be set to achieve accuracy better than +/-1%. Machine also supports volumetric filling model. Discharge of the cycle can be controlled through the foot switch or auto mode.

 

Specifications and Features :

• Dual mode filling - weigh metric or volumetric
• Microprocessor or PLC based controls.
• Weight accuracy better than +/- 1%
• Auto tare facility with bulk and fine feed modes for better accuracy
• Inbuilt in-flight compensation, course and fine tuning
• Easy to operate
• Capacity to handle wide range of products and pack sizes
• Easy changeover of product and pack sizes

Auger Filler suitable for filling free-flowing as well as non-free flowing powders and thick pastes in to pre-formed pouches and containers. Auger fillers are Semi Automatic machines ideal for filling Spices, Coffee, Grease, Chemicals, Talcum powders, Flour, Pesticides, Instant mix, Colour etc. Auger filler works on the principle of positive displacement of screw rotating inside main hopper under the constant powder level. A desired quantity of output can be set on the digital auger counter. Machine discharges the set quantity of product in to the pre-formed pouch or container held manually under the nozzle of the funnel. Machine can be operated via a foot switch or in Auto mode as per the efficiency of the operator. Special stirrer mechanism is provided to ensure that powder is not stuck to the sides of the hopper thus helping to achieve higher accuracy. Auger fillers are available in Standard as well as GMP Construction inline with international quality standards suitable for for food and Pharmaceutical industries. Servo controlled Auger filler, Automatic container filling line, Automatic pouch packing machines are also available as per the requirements.

Specifications:

• Time tested, Quality product.
• Economy , Standard and GMP models.
• Supports wide range of pack sizes -10gms-5000gms.
• Contact parts made from S.S.304 /S.S.316.
• Easy changeover of product and pack sizes.
• Sturdy, simple construction assists maintenance.
• Automatic in-feed /Off-take conveyor is available.

Load cell based Powder Auger Filling Machine is specially designed for products which has varying characteristics based on the product batches or atmosphere. These machines are ideal for pharmaceutical , chemical and mission critical applications where accuracy is of utter importance.

Specification:

• Jumbo Model with 80 liters Hopper Capacity.
• Dual mode filling - Weighmetric OR Volumetric
• Microprocessor based controls.
• Auto Tare facility with bulk/fine feed for better accuracy.
• Inbuilt In-flight compensation
• Easy in operation.
• Capacity to handle wide range of products and pack sizes.
• Contact parts made from S.S.304 /S.S.316
• Sturdy, simple construction assists maintenance

Micro Dozer Machine from the family of Auger fillers for filling small quantities of powders in pre-formed pouches or container held under the nozzle manually or fed through the automatic conveyorized lines. Machine operated on Principle of Positive displacement of screw operating under constant powder head. Microdoser machines consists of 3 components namely: Auger filler machine , Storage hopper ,Powder feeding mechanism/Screw feeder. Almost constant powder level is maintained in the Auger filler hopper through the Level controller which actuates the feeder to replenish the powder in the dozing hopper from the storage hopper when it goes down from pre-defined level. Thus helps to achieve the higher accuracy. Product is used for filling small quantity of powders as small as 1gms.

Specification and Feature

• Combination of Powder feeding and filling system.
• Pack size starting from 1gms to 50gms
• Capacitive level controller
• Auger metric control of dozed quantity.
• Capacity to handle wide range of products and pack sizes
• Easy changeover of product and pack sizes.
• Compatible for on-line bottle feeding system.
• Servo Motor controlled unit are available.